Break Up Details (Don's use Rate, its PWD rate 2008)

Manufacturing, supplying, fitting and fixing of security door with 7/8" dia M.S. rod and
2" x 2" x 1/4" angle frame excluding cost of painting.
Considering 1 No. of gate
Considering 3'-4" x 7'-0"= 23.31 sft. in two parts
(a) Cost of materials
(i) 2" x 2" x 1/4" angle for frame: @ 3.19 Ibs per rft.
Vertical: 2 x 7'-0"= 14 rft.
Horizontal: 2 x 3'-4"= 6.67 rft.
Clamp: 4 x 1'-6"= 6 rft.
= 26.67 rft.
Add wastage 5%= 1.33 rft.
= 28 rft.
= 89.32 Ibs. @ 29.48 Per Ib. = 2633.15
(ii) 7/8" M.S. rod: @ 2.04 Ibs per rft.:
10 x 6'-11.5"= 69.6 rft.
Add wastage 5%= 3.48 rft.
= 73.08 rft.
= 149.08 Ibs. @ 26.76 Per Ib. = 3989.38
(iii) 2" x 1/4" F.I. bar: @ 1.7 Ibs per rft.
Horizontal: 4 x 3'-3.5= 15.71 rft.
Rails: 2 x 3.142 x 3'-4"= 20.93 rft.
36.64 rft.
Add wastage 5%= 1.83 rft.
38.47 rft.
= 65.4 Ibs. @ 26.76 Per Ib = 1750.1
(iv) 1/8" thick M.S. plate: @ 5.10 lbs per sft.
1 x 2'-0" x 3'-0"= 6 sft.
Add wastage 5%= 0.3 sft.
= 6.3 sft.
= 32.13 Ibs. @ 38.55 Per Ib. = 1238.61
(b) Fittings and consumables
(i) Hinges for pocket gate: 2 Nos. @ 22 each = 44
(ii) 1.5" dia heavy duty wheel 2 Nos. @ 120 each = 240
(iii) Locking arrangement 2 Nos. @ 160 each = 320
(iv) Clamp with huskel dumney 3 Nos. @ 95 each = 285
(v) Clamp for rails 6 Nos. @ 22 each = 132
(vi) Electrodes 98 Pc. @ 6 each = 588
(c) Making steel gate in work-shop
(i) Welder / fabricator 3 Nos. @ 300 each = 900
(ii) Helper 3 Nos. @ 200 each = 600
(iii) Ordinary labour 3 Nos. @ 150 each = 450
(d) Carrying materials to work-shop & gate to site L.S. = 79.5
Sub-total = 13249.74
(e) Work-shop charges 0.1 = 1324.97
Total = 14574.71
(f) Ancillary work for fitting-fixing the gate:
(i) Making holes 80 Nos. @ 8.33 each = 666.4
(ii) Plain concrete: (1:2:4)
2 x 10" x 6" x 6"= 0.41 cft.
3'-4" x 6" x 4"= 0.55 cft.
2 x 3 x 6" x 4"= 0.99 cft.
1.95 cft. @ 13165.17 Per % cft. = 256.72
(g) Labour charge for hoisting the gate in position
(i) Mason 0.5 No. @ 250 each = 125
(ii) Mason helper 1 No. @ 200 each = 200
(iii) Ordinary labour 1 No. @ 150 each = 150
Total = 15972.83
Profit 0.1 = 1597.28
Overhead 0.035 = 559.05
= 18129.16
Add VAT with adjustment factor 1.04712 0.045 = 854.25
Grand total = 18983.41
Rate per sft. = 814.39
Rate per sqm. = 8766.09
Say, 8766 .00 Per sqm.